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The Ugg Boot Making Process

With more than 40 years of experience we have perfected our craft down to the smallest details.

Jassi worker selecting a piece of sheepskin to handcraft ugg boots.

Step 1

Selecting the sheepskin

We carefully inspect and select the best quality sheepskin to make our boots. The top grade merino wool ensures maximum warmth and breathability to keep your foot dry and cosy at all times.

Jassi worker cutting pieces of australian sheepskin to handcraft ugg boots.

Step 2

Cutting the sections

We use specially designed UGG Boot stencils and a "Clicker Press" to cut the different parts of the UGG. Maximizing the use of our sheepskin is an essential part of our Zero Waste goal so, after this process, the offcuts will be used to create sheepskin stuffed toys, dog beds and other sustainable products.

Jassi worker stitching two pieces of olive sheepskin together to make an ugg boot.

Step 3

Stitching the upper boot

Once we have all of our sheepskin boot parts we start sewing the upper part of the UGGs. The hand-stitching proccess ensures that no fault is overlooked and that the final product has a premium feel and look.

Jassi worker sewing an ugg boot by hand with an overlocker.

Step 4

Overlocking the insole

We use an "Overlocker" machine to stitch the inner part of the UGG boot (or Texon) with a professional finish. This layer will provide extra strength and support to the sole.

Jassi worker bindinga black leather ugg boot.

Step 5

Binding the boot

Once all of our UGG boot parts are in place, we use a binding machine to turning the rough edges of the sheepskin into the smooth color feature so distinct in Uggies.

Wooden soles used to craft ugg boots in Jassi australia.

Step 6

Gluing the outsole

The final step to make a sheepskin boot is to glue the EVA outersole (known for its durability) to the innersole.At this stage, our handmade process allows us to make any necessary adjustments for our customer specific needs.

Jassi workers reviewing a finished long ugg boot for quality control.

Step 7

Quality Control

Before we ship or sell any of our UGG boots we thoroughly inspect them to make sure that every pair is perfect and ready to go.

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